Estibalitz

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Characteristics

Complete slitting lines from 6 to 20 tons of coil weight.
From 0.5 to 3.0 mm thick.
Speeds adapted to production.
Combination of simultaneous longitudinal and transverse cutting.
Quick adjustment of circular blades avoiding long cutting setup times.
Precision electronics.
Excellent quality price.

equipment

Standard

  • Desenrollador
  • Carro de carga
  • Mesa de introducción neumática
  • Guía de entrada
  • Endezeradora

Eje de corte longitudinal

Prensa tensora

Enrollador de fleje

Optional

  • Su función es adaptarse a diámetros interiores de bobina de 610 mm
  • Con estas tejas supletorias el mandrino expande de 570 a 620 mm
  • El operario coloca las 8 tejas supletorias en el mandrino del desenrollador
  • Son 2 tejas supletorias por teja de mandrino
  • La colocación es manual y muy cómoda
  • Se sitúan uno a cada lado sobre la cizalla de corte transversal
  • Montados sobre dos guías cilíndricas que permiten al operario desplazarlos de forma manual para centrar sobre la banda deseada
  • Dispone de un motor reductor de 0,55 kw que gira continuamente
  • Un embrague regula la fuerza de tiro que debe efectuar para ir enrollando el retal
  • La retirada del retal enrollado se realiza aflojando primero 3 tornillos laterales y después, extrayendo la tapa lateral para acceder al retal
  • Soporte con eje
  • Conos ajustables a la anchura de la bobina del film
  • Desenrollado con freno variable manual
  • El operario coloca manualmente la bobina de film
  • No se incluye la bobina de film plástico

Carro de descarga

Brazo de descarga

Cutting Lines Benefits

Savings in Raw MaterialLess Storage SpaceHigher productivityStraightening QualityFlexibilityAdaptability

More savings, higher productivity, flexibility, and straightening quality are some of the benefits of implementing a cutting line.

Savings in raw materials

The purchase of coil instead of format implies an average saving of 5% in raw material cost. We make the most of the coil length, thus wasting less material. This way, we will achieve a greater benefit for our final product.

Less Storage Space

The coils take up much less space than the traditional sheet metal format. They are comfortable to store, and their handling is agile and safe.

Higher productivity

A 1-ton 1-millimeter-thick coil is 850 meters long. With an Ekicontrol cutting line, we can cut 3-meter formats in less than an hour.

Straightening Quality

The quality of the straightening of our cutting lines accomplishes with the most demanding international standards.

Flexibility

The flexibility of having the circular blades implemented in the straightener module allows us to adjust the width and make all the cuts of the coil on the same machine.

Adaptability

We can adapt all kinds of reception tables of formats: scissor tables, fixed tables, tables of different lengths, interchangeable to adapt to your manufacturing needs.

Photos and videos

Customer Reviews

“Before without cutting line, we had the industrial pavilion full of sheet metal formats everywhere. Now the coils are stored occupying a much smaller space and are kept protected from blows, abuse, etc. »

«We have reduced to 1 third the time to download formats to reels and we use fewer people and elements for a quality download»

“Since we use reels instead of formats, we have much less waste. The waste also implied a place to store it, a time and staff to store it and a time to load it into the scrap truck »

«Now we can make more effective purchases and save money by purchasing reels since there are no cutting or packaging processes involved.»

«The use of coils has allowed us to change the chip, and unify thicknesses and materials, thus being more productive, efficient in handling and managing materials and even having greater purchasing power»

«Before we always lacked a format of x measure or thickness, and we had to order a minimum of 3000 kg, now with the coil, it is simpler and it is always there, available for the length you need»

«The handling of the sheet is very elaborate, you have to use elements and people to maintain its quality without damaging it, with the coil to reduce handling, a single person can do it and directly go to the following processes»
«We do not understand how we have taken so long to buy a cutting line»
«It always seemed to us that another machine was going to be more productive than the cutting line, and we were wrong»
«Not depending so much on the service center gives us freedom to act and make decisions»
«Thanks to having the slitting line, I bought about 100 tons of coil from a company that needed to sell at a fantastic price»
«Before we cut everything with shears, and we have gained in health, the workers were very fatigued by the weight of the sheet metal and then pick it up from the ground by the back of the shear»
«Energy consumption has dropped considerably, the cutting line consumes very little to cut 1 sheet, when before we used the forklift or crane, the power of the shear, or the punching machine …»

Maintenance

Tailor-made maintenance solutions

At EKICONTROL we offer machinery maintenance, including regular assistance to verify equipment efficiency and ensure continued productivity.

At the same time, guidance is provided to the customer’s staff to keep the equipment in the best working conditions, and to be able to analyze all the improvement options that can be incorporated into the equipment to achieve higher performance and production.

Maintenance Preventive Preventive + Corrective Preventive + Corrective + Warranty extention
Yearly preventive inspections
Detailed report of the inspection
Discount in corrective actions of the incidents detected during the inspection 100% free
Discount on parts replacement, during the contract period 20% Discount in parts to be replaced 50% Discount in parts to be replaced 100% Discount in parts to be replaced: Replacement of shears and separators, cut to length shears, gears, oils, filters.
Operators training for the efficient use of equipment.
Labour included during the contract period
Travel and accommodation expenses included
Annual replacement of all key parts, at no extra cost

Frequent questions

Up to 3 more blades are recommended at most, although there are customers who have placed up to 5 more.

Screenshot 2021 02 10 at 18.11.26

The scrap winders are used to wind the edge of the sheet that has been cleaned up. This makes it easier to roll up for later disposal.

Screenshot 2021 02 10 at 17.49.53

Among others, aluminum, galvanized, pre-lacquered and stainless.

GALVANIZED SHEET AND COIL

In the TWINCUT20 this process is carried out by the operator by varying the penetration of the upper straightening rollers.

Screenshot 2021 02 10 at 17.31.26

We fall within the parameters of European regulations.

IMG 8417

Yes, up to a maximum of 1550 mm.

Screenshot 2021 02 10 at 17.57.14

Normally not, but when more delicate materials are to be processed, such as stainless steel, it is necessary to clean the rollers. This cleaning is carried out by the operator manually as maintenance.

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Jon Navarro Labaka

CEO Ekicontrol