Cutting lines
From savings to agility, replacing the traditional sheet metal format with a cutting line will bring numerous advantages to your manufacturing process
Savings in raw materials
The purchase of coil instead of format implies an average saving of 5% in the cost of raw material. We make the most of the coil length, thus wasting less material. This way, we will achieve a greater benefit for our final product.
Less Storage Space
The coils take up much less space than the traditional sheet metal format. They are comfortable to store, and their handling is agile and safe.
Higher productivity
A 1-ton 1-millimeter-thick coil is 850 meters long. With an Ekicontrol cutting line, we can cut 3-meter formats in less than an hour.
Straightening Quality
The quality of the straightening of our cutting lines accomplishes with the most demanding international standards.
Flexibility
The flexibility of having circular blades implemented in the straightener module allows adjusting the width and making all the coil cuts on the same machine.
Adaptability
We can adapt all kinds of reception tables to formats: scissor tables, fixed tables, tables of different lengths, interchangeable to adapt to your manufacturing needs.
En EKICONTROL colaboramos con las empresas transfiriéndoles tecnología de vanguardia y aportándoles valor competitivo para su negocio
Sin Línea de Corte |
|
|---|---|
| Request for formats of different standard length measures | All the meters you need, regardless of formats |
| Minimum purchase quantity 3000 kgs. (a normal truck can transport 20 tons of weight) therefore 6 packages of formats. (1,926,000 total mm) | Buying coils you can load 2 coils of 10 tons each (2,200,000 total mm) |
| Minimum purchase quantity 3000 kgs. (a normal truck can transport 20 tons of weight) therefore 6 packages of formats. (1,926,000 total mm) | Unload all the kilos at once with the crane |
| Quick ground storage to continue unloading the truck and so on with each pack of formats | You take the coil directly to the warehouse |
| Once the format packages, the strapping, the wooden pallet, plastic wrappers have been stored, they must be removed and these have been paid at the price of sheet metal. | Much less wood, wrap, and strap are used with the coil |
| The sheets must be handled by operators and transferred individually by operators, minimum of 2 to the work table. A standard 1500x3000x0.8 mm sheet weighs approx. 28 kilos | A single operator loads the coil on the loading car of the cutting line and starts to cut the pieces you need with the desired length |
| If you need to use a sheet of more than the one you have in stock, for example, 4500 mm. You have to make that piece 3000 + 1500mm, either weld it or not. | Directly from the coil, you can cut the desired length, without junction or waste |
| The standard measurement formats will be stored for their next uses, starting the process from the beginning | The coils will always be ready to be cut to the desired number and length for their maximum efficiency. |
Implement a cutting line in your manufacturing process
Sectors
EKICONTROL cutting lines offers important advantages and benefits for the manufacturing of many products in different sectors
Frequently Asked Questions
Up to 3 more blades are recommended at most, although there are customers who have placed up to 5 more.
The scrap winders are used to wind the edge of the sheet that has been cleaned up. This makes it easier to roll up for later disposal.
Among others, aluminum, galvanized, pre-lacquered and stainless.
In the TWINCUT20 this process is carried out by the operator by varying the penetration of the upper straightening rollers.
We fall within the parameters of European regulations.
Yes, up to a maximum of 1550 mm.
Normally not, but when more delicate materials are to be processed, such as stainless steel, it is necessary to clean the rollers. This cleaning is carried out by the operator manually as maintenance.
Get in touch with us
A member of our team will answer as soon as possible
